Overview

Eurocast engineering provides total solutions in the field of die-casting and machining. With a built-up area of 45,000 square feet and more than a decade of experience, we challenge the processes of tooling, die-casting and machining with our knowledge, passion and hard work. We have consolidated the entire setup under one roof comprising of die-casting, trimming,machining, surface finishing, and quality inspection. This helps us meet our customer requirements comfortably and helps them expedite the decision-making process.

Process

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminum, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high-volume production. Manufacture of parts using die casting is technically challenging, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small- to medium-sized castings, which is why die casting produces more castings than any other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.

Quality

Quality Policy:

Eurocast is committed to provide complete satisfaction to the customer through:

  • Sustaining and continuously improving systems
  • Process up-gradation with the involvement of employees
  • Ensuring quality of products and complying with delivery schedules

Quality check systems are implemented for a systematic approach to continuously monitor and improve the quality of products at all levels through statistical process control.

Spectro

The following are the list of in-house quality check equipments:

Spectrophotometer

Spectrophotometry is the quantitative measurement of the reflection or transmission properties of a material as a function of wavelength. It is more specific than the general term electromagnetic spectroscopy in that spectrophotometry deals with visible light, near-ultraviolet, and near-infrared, but does not cover time-resolved spectroscopic techniques.

Spectrophotometry is a tool that hinges on the quantitative analysis of molecules depending on how much light is absorbed by colored compounds. Spectrophotometry uses photometers, known as spectrophotometers, that can measure a light beam’s intensity as a function of its color (wavelength). Important features of spectrophotometers are spectral bandwidth (the range of colors it can transmit through the test sample), the percentage of sample-transmission, the logarithmic range of sample-absorption, and sometimes a percentage of reflectance measurement.

CNC CMM

A Coordinate Measuring Machine (CMM) is a device that measures the geometry of physical objects by sensing discrete points on the surface of the object with a probe. Various types of probes are used in CMMs, including mechanical, optical, laser, and white light. Depending on the machine, the probe position may be manually controlled by an operator or it may be computer controlled. CMMs typically specify a probe’s position in terms of its displacement from a reference position in a three-dimensional Cartesian coordinate system (i.e., with XYZ axes). In addition to moving the probe along the X, Y, and Z axes, many machines also allow the probe angle to be controlled to allow measurement of surfaces that would otherwise be unreachable.

A common use of CMM’s is in manufacturing and assembly processes to test a part or assembly against the design intent. In such applications, point clouds are generated which are analyzed via regression algorithms for the construction of features. These points are collected by using a probe that is positioned manually by an operator or automatically via Direct Computer Control (DCC). DCC CMMs can be programmed to repeatedly measure identical parts, thus an automated CMM is a specialized form of an industrial robot.

Salient Features

  • We handle and manufacture PDC components ranging from 10gms to 6 kgs
  • From tooling to die-casting and machining we provide complete solutions under one roof
  • We provide support during the development period of converting parts from GDC to PDC

Address

S.F.No. 8,
Kariyampalayam Village,
Annur, Coimbatore – 641 653.

Point of Contact

Mr. Vidhyaprakash krishnamurthi
Managing Director
Email: vidhyaprakash@eurocast.in
Sales and Marketing:
Mr. Balakumar krishnamurthi
Director - Marketing
Ph: 87540-38911

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